Vardhman Industries

Vardhman Industries manufactures advanced Die Face Hot Cut Pelletizing Lines, engineered specifically for water-sensitive polymers and specialized compounding. Unlike traditional water-ring or strand pelletizing systems, this air-cooled granulator cuts the molten polymer directly at the die face and instantly cools the pellets using high-velocity pneumatic blowers.

This waterless process guarantees 100% dry, moisture-free granules, making it the essential recycling and compounding solution for materials like PVC, TPR, EVA, and heavily filled masterbatches that degrade when exposed to water.

• Precision Die-Face Cutting: Features a high-speed, adjustable rotary cutting blade that slices the polymer flush against the extruder die, ensuring uniform, lentil-shaped pellets.

• Multi-Stage Air Cooling: Utilizes a powerful sequence of industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets before they reach the storage silo.

• Zero-Moisture Process: Completely eliminates the need for water cooling troughs, shakers, or centrifugal dryers, ensuring the final "dana" is bone-dry and ready for immediate packaging or molding.

• Optimized Screw Design: Equipped with a specialized barrier screw designed to provide gentle, low-shear melting to prevent heat-sensitive materials (like PVC) from degrading.

• High Automation & Safety: Integrated with automated temperature controls and pneumatic conveying systems to reduce manual labor and improve operator safety.

• Premium Pellet Quality: Produces smooth, uniform, and aesthetically pleasing granules that command a higher market price.

• Cleaner Factory Floor: Removes the mess, maintenance, and water-treatment costs associated with traditional water-cooled recycling lines.

• Compact Footprint: By eliminating long water cooling tanks, this vertical air-cooling system saves valuable factory floor space.

• Continuous Operation: The pneumatic conveying system automatically transports the cooled pellets directly into bagging silos, streamlining your entire production workflow.

This air-cooled system is specifically designed for processing:

• Heat & Moisture Sensitive Polymers: PVC (rigid and flexible), TPR, and TPE.

• Adhesives & Hot Melts: EVA and other sticky polymers that cannot be water-cooled.

• Compounding: Calcium-filled masterbatches, color masterbatches, and additive blending.

Vardhman Industries manufactures premium-grade Air Cooled Granulators, engineered to deliver 100% waterless plastic pelletizing. Traditional water-ring or strand cooling methods are unsuitable for moisture-sensitive polymers, as water absorption can severely degrade the final product quality. Our advanced air-cooled system solves this by cutting the molten polymer directly at the die face and instantly chilling the pellets using high-velocity pneumatic airflow.

Designed for precision compounding and specialized plastic recycling, this system guarantees bone-dry, uniform, and premium-quality granules right off the production line—eliminating the need for centrifugal dryers or long water cooling tanks.

• Precision Die-Face Cutting: Features a rotary cutter equipped with high-grade, wear-resistant blades that slice the melt flush against the die, producing perfectly uniform, lentil-shaped or spherical pellets.

• Multi-Stage Pneumatic Cooling: Utilizes a sequence of heavy-duty industrial blowers and cooling cyclones to rapidly extract heat from the hot pellets while simultaneously transporting them to the storage silo.

• Moisture-Free Process: A completely dry pelletizing operation that guarantees zero water ingress, making it the only viable choice for hygroscopic (water-absorbing) materials.

• Optimized Extrusion Geometry: The extruder screw is custom-designed for low-shear, gentle melting to prevent the thermal degradation of heat-sensitive compounds.

• Automated Material Handling: The integrated cyclone systems act as both coolers and conveyors, automating the transfer of finished "dana" directly into bagging stations.

• Superior Pellet Aesthetics: Produces a highly consistent, smooth, and dry granule that commands a premium price in the compounding market.

• Space-Saving Footprint: The vertical cyclone cooling system requires significantly less factory floor space compared to long, traditional water cooling troughs.

• Zero Water Maintenance: Completely removes the operational headaches, mess, and costs associated with water pumps, chillers, and water-treatment systems.

• High Operator Safety: The enclosed cutting and pneumatic conveying process minimizes operator exposure to hot plastics and moving parts.

This specialized granulator is the industry standard for processing:

• Moisture & Heat Sensitive Polymers: Rigid and flexible HDPE, LDPE, PE, HM, BIO, ABS, and TPE.

• Specialty Compounding: Calcium-filled masterbatches, color masterbatches, and additive blends.

• Adhesives: EVA and hot-melt polymers that become unmanageable when exposed to water.

Vardhman Industries manufactures the Heavily Printed HDPE Mini Recycling Plant, a highly compact yet exceptionally powerful extrusion system designed to tackle one of the industry's toughest challenges: ink-heavy plastic films. Processing printed packaging waste normally requires massive machinery to handle the volatile gases released by melting ink. Our specialized "mini" plant solves this by integrating advanced venting and degassing technology into a space-saving footprint.

Ideal for small to medium-scale recyclers or factories looking for a dedicated line, this machine transforms cheap, heavily printed HDPE scrap—like shopping bags, courier covers, and laminated pouches—into premium, void-free, and reusable granules.

• Advanced Barrel Venting: Features a specialized degassing zone on the extruder barrel that aggressively extracts moisture and ink fumes before the polymer is pelletized, preventing hollow or porous granules.

• High-Shear Screw Design: Engineered with a custom nitride-hardened screw that provides the perfect balance of shear and compression to homogenize heavily printed and multi-layered films.

• Space-Saving "Mini" Footprint: Designed with a vertical or highly condensed layout, allowing you to achieve professional-grade recycling even in factories with severe space constraints.

• Efficient Screen Changing: Equipped with a quick-action screen changer to filter out un-melted ink particles, paper labels, and heavy contaminants with minimal production downtime.

• Integrated Pelletizing: Features a synchronized die-head and cutter system that ensures the final "dana" is uniform, smooth, and ready for immediate reuse or sale.

• High ROI on Cheap Scrap: Allows you to purchase lower-cost, highly contaminated printed scrap and upgrade it into high-value raw material.

• Zero-Defect Granules: The superior degassing ensures your final pellets are solid and strong, preventing silver streaks or blowouts in downstream blown-film applications.

• Low Power Consumption: The compact nature of the plant means it requires significantly less electricity to heat and drive the extruder compared to full-sized lines.

• Plug-and-Play Installation: Easy to install, operate, and maintain, making it perfect for businesses venturing into in-house recycling for the first time.

This compact plant is perfectly calibrated for recycling:

• Printed Packaging: Heavily inked HDPE courier bags, shopping bags, and milk pouches.

• Industrial Film Waste: Printed stretch films, shrink wraps, and flexible packaging rejects.

• Retail Waste: Post-consumer grocery bags and printed wrappers.

Streamline your plastic processing and eliminate moisture-related defects with the highly efficient Air Cooled Plastic Recycling Plant by Vardhman Industries. Designed for facilities with limited space or those processing water-sensitive polymers, this complete turnkey system converts clean plastic scrap and in-house waste into premium, bone-dry granules without the use of messy water cooling troughs.

Traditional water-cooled lines can cause porosity issues in sensitive materials and require significant floor space. Our advanced air-cooled system cuts the molten polymer directly at the die face and utilizes high-velocity pneumatic cyclones to instantly cool and convey the pellets, ensuring a 100% dry, high-quality output that is ready for immediate reuse or sale.

• Complete Waterless Processing: A fully integrated line that completely replaces traditional water tanks with a powerful sequence of industrial blowers and stainless steel cooling cyclones, ensuring zero moisture absorption.

• Precision Die-Face Pelletizing: Features a high-speed, adjustable rotary cutting blade that slices the extruded polymer flush against the die face, producing uniform, lens-shaped (lentil) pellets that pack densely.

• Optimized Screw Geometry: The extrusion screw is precision-machined from 38CrMoAlA steel, featuring a specialized low-shear profile designed to melt heat-sensitive materials gently without degrading the polymer.

• Continuous Melt Filtration: Equipped with a rapid hydraulic screen changer to easily filter out raw material impurities without halting the continuous extrusion process.

• Integrated Feeding & Conveying: Includes automated feeding hoppers and pneumatic conveying systems that transport the cooled pellets directly into bagging silos, streamlining the entire workflow.

• Premium, Bone-Dry Quality: Completely eliminates the porosity and foaming issues caused by moisture absorption, allowing you to produce high-end granules that command top market prices.

• Highly Compact Footprint: By eliminating the long 10-to-15-foot water trough, this vertical air-cooling system saves massive amounts of valuable factory floor space, allowing for easier layout integration.

• Cleaner, Safer Factory Environment: Removes the mess, slipping hazards, wastewater treatment costs, and constant maintenance associated with water cooling tanks and centrifugal dryers.

• High Automation & Low Labor: The automated pneumatic conveying and bagging system drastically reduces manual handling, improving overall production efficiency.

This comprehensive waterless recycling line is the absolute gold standard for processing:

• Heat & Moisture Sensitive Plastics: Rigid and flexible PVC, TPR, TPE, and EVA compounds.

• Industrial Compounding: Blending in-house scrap with virgin resins for applications where moisture control is critical.

Maximize your material recovery without sacrificing valuable factory floor space with Vardhman Industries' 150 kg/hr Compact Plastic Recycling Machine. Purpose-built for small to medium-scale plastic processors, this highly efficient, space-saving extrusion line allows you to seamlessly recycle in-house production scrap—such as runners, edge trims, and rejected parts—directly back into reusable, high-quality granules.

Engineered for plug-and-play installation, this 150 kg/hr system provides the perfect balance between industrial-grade throughput and a minimized physical footprint, ensuring a rapid return on investment.

• Optimized 150 kg/hr Output: Delivers a consistent, reliable yield of up to 150 kilograms per hour, perfectly matching the daily scrap generation rates of mid-sized manufacturing units.

• Space-Saving Architecture: Cleverly designed with a condensed barrel length and an integrated cooling/pelletizing unit, drastically reducing the machine's overall footprint compared to standard recycling lines.

• Energy-Efficient Operation: Equipped with optimized AC drives (typically in the 30-40 HP range) and localized heating zones to ensure low power consumption per kilogram of recycled "dana."

• High-Quality Plastification: Features a specially treated, nitride-hardened screw and barrel that ensures excellent melt homogeneity for LDPE, HDPE, ABS, HM, and HIPS, preventing material degradation.

• User-Friendly & Low Maintenance: Highly automated with a simplified control panel, allowing a single semi-skilled operator to run the plant continuously with minimal downtime for screen changes.

• Instant Cost Savings: Stop selling your high-grade factory scrap at a loss. Recycle 150 kg every hour and drastically reduce your reliance on expensive virgin polymers.

• Zero Floor Space Hassle: Easily fits into tight factory corners or right alongside your primary molding/extrusion machines for seamless, inline scrap recovery.

• Consistent Pellet Quality: The precision die-face or short-strand cutting system produces uniform, smooth granules that blend perfectly with virgin raw materials.

• Quick Installation: Pre-wired and pre-assembled for rapid, plug-and-play deployment, allowing you to start recycling within hours of delivery.

This compact setup is the perfect in-house recycling solution for:

• Injection Molding Units: Recovering sprues, runners, and defective plastic parts.

• Blown Film Manufacturers: Recycling edge trims and setup waste directly on the factory floor.

• Blow Molding Plants: Reusing flash and pinch-off scrap from bottle and container manufacturing.

• General Scrap Processors: MSME units looking to enter the recycling business with lower initial capital and space requirements.

Vardhman Industries introduces the HDPE Mini Film Recycling Plant, a compact and high-efficiency "Dana" making machine specifically designed for processing light-weight HDPE film waste. This plant is the ultimate solution for carry-bag manufacturers and small recycling units looking to convert HM-HDPE liners, grocery bags, and film edge-trims into high-quality, reusable granules.

Equipped with a specialized pneumatic feeding system and an advanced Air-Cooled Die-Face Cutter, this plant operates completely without water. This ensures your recycled granules are 100% dry, preventing the mess and humidity associated with traditional water-tank lines while keeping the machine footprint exceptionally small.

• Pneumatic Cylinder Feeding System: This machine utilizes a highly efficient, automated pneumatic ram. It consistently compresses and pushes light, fluffy film scrap directly down into the extruder screw, ensuring a steady, jam-free material flow.

• Waterless Air-Cooling System: Immediately after the die-face cutter, the hot "dana" enters our specialized Tornado Barrel. High-capacity blowers create a powerful cyclonic airflow inside the barrel, rapidly cooling the pellets while keeping them constantly in motion. This prevents clumping and guarantees 100% dry, moisture-free granules without a single drop of water.

• High-Shear "Mini" Extruder: The screw and barrel are precision-machined from nitride-hardened alloy steel, specifically designed to melt thin films into a homogeneous, void-free melt.

• Ultra-Compact Footprint: The combination of pneumatic feeding and air-cooling creates a highly streamlined machine. It easily fits into small factory corners, making it ideal for bag-making units recycling their in-house waste.

• Energy-Optimized Heating: Uses insulated heater bands and precision digital controllers to maintain the exact temperature required for HDPE film, preventing material burning and saving electricity.

• Zero-Moisture Granules: Since no water is used, the granules are bone-dry. You can feed them directly back into your film extrusion or blow-molding machines without any extra drying.

• Instant Cost Recovery: By recycling your own factory film waste (trims and rejects), you reduce your reliance on expensive virgin raw materials, boosting your profit margins instantly.

• Clean & Dry Workspace: Ideal for small workshops; there is no water spillage, no slime, and no plumbing required. Just plug in, supply compressed air, and start recycling.

• Low Maintenance Design: Built with high-quality components that are easy to maintain, ensuring your mini-plant runs efficiently with minimal downtime.

• Bag Manufacturing Units: Recycling edge-trims of HM-HDPE and LDPE carry bags.

• Packaging Units: Converting rejected liners, stretch films, and shrink wraps.

• Small-Scale Recyclers: Processing pre-sorted, clean post-industrial film scrap.

Vardhman Industries introduces the LDPE Compact Recycling Machine, a high-performance, waterless "Dana" making solution specifically engineered for soft and elastic LDPE film waste. This compact plant is designed for manufacturers of milk pouches, stretch films, and plastic bags who need to recycle in-house edge trims and rejected film rolls into high-quality, bone-dry granules.

By combining our specialized Pneumatic Cylinder Feeding with the proprietary Tornado Barrel Cooling Technology, we have created a machine that delivers industrial-grade output with a minimal footprint and zero water consumption.

• Pneumatic Cylinder Feeding System: Designed specifically for the "springy" nature of LDPE film. An automated pneumatic ram physically compresses the film scrap and forces it into the extruder screw. This prevents "bridging" in the hopper and ensures a constant, high-volume flow of material without the need for a bulky motorized force-feeder.

• Tornado Barrel Air-Cooling: After the high-speed die-face cutting process, the hot LDPE pellets are conveyed into our specialized "Tornado Barrel." Here, high-velocity blowers create a powerful cyclonic (tornado) airflow. This rapid air-cooling keeps the pellets in constant motion, preventing them from sticking together (a common issue with LDPE) and ensuring they are 100% dry.

• Precision Temperature Control: LDPE is heat-sensitive; our system uses advanced digital controllers and insulated heating bands to maintain precise melting temperatures, preventing polymer degradation and ensuring the "dana" maintains its original strength and elasticity.

• High-Shear Compact Extruder: The screw and barrel are crafted from nitride-hardened alloy steel, optimized to handle the homogenization of LDPE film for a smooth, void-free melt.

• Space-Saving "Plug & Play" Design: The vertical Tornado Barrel and pneumatic feed system drastically reduce the machine's length. This plant can be easily integrated into existing bag-making halls or small workshops.

• Immediate Reuse of Granules: Since the Tornado Barrel produces 100% moisture-free pellets, you can feed the recycled "dana" directly back into your film extrusion or blow-molding machines without any extra drying.

• Massive Cost Savings: Stop selling your LDPE factory waste at low scrap prices. Convert it into high-value raw material on-site and slash your virgin polymer procurement costs.

• Clean & Green Operation: No water troughs, no humidity, and no slippery floors. The waterless air-cooled system is eco-friendly and keeps your production environment clean and dry.

• Low Operational & Maintenance Cost: The pneumatic system and air-cooling blowers are engineered for low power consumption and high reliability, ensuring a fast return on investment (ROI).

• Milk Pouch & Liquid Packaging Units: Recycling rejected LDPE film and pouches.

• Stretch & Shrink Film Units: Processing edge trims and rejected rolls.

• Grocery & Carry Bag Units: Converting LDPE/LLDPE film waste into reusable granules.

Vardhman Industries offers the highly advanced Waste Plastic Air Cooled Recycling Plant, a specialized "Dana" making line engineered exclusively for post-industrial plastic waste. If your factory generates clean waste such as blown film edge-trims, rejected plastic rolls, or off-spec packaging films (LDPE, LLDPE, HDPE, HM), this machine is designed to recover that material with zero hassle and zero water.

Featuring our automated Pneumatic Feeding System and the innovative Tornado Barrel Air-Cooling Technology, this plant converts fluffy industrial film waste into premium, bone-dry granules that can be immediately fed back into your primary production lines.

• Pneumatic Cylinder Feeding System: Industrial film waste is notoriously light and fluffy, causing it to "bridge" or float in standard hoppers. Our pneumatic ram systematically compresses and pushes this film scrap directly into the extruder screw, ensuring continuous, high-capacity feeding without the need for manual stuffing or bulky force-feeders.

• Tornado Barrel Air-Cooling: Following the die-face cutter, the hot pellets are drawn directly into our specialized Tornado Barrel. Here, high-capacity blowers generate a rapid cyclonic airflow, keeping the pellets separated and rapidly cooling them. This guarantees 100% dry, clump-free granules.

• 100% Waterless Operation: Entirely eliminates the need for water cooling troughs, shakers, and centrifugal dryers. This protects your factory floor from water spillage, slime, and humidity, while significantly reducing the machine's overall footprint.

• Precision Film Extrusion Screw: The screw and barrel are manufactured from nitride-hardened alloy steel, optimized specifically for the sheer and melt requirements of thin plastic films to ensure a smooth, homogeneous melt without degradation.

• Die-Face Hot Cut Pelletizer: Ensures uniform, lentil-shaped granules that flow smoothly in your downstream extrusion or molding machines.

• Immediate In-House Waste Recovery: Transform your factory's film rejects and edge-trims from low-value scrap into high-value raw material.

• Ready-to-Use Dry Granules: Because the Tornado Barrel process is entirely waterless, the produced "dana" is bone-dry. You can blend it directly with virgin polymers without requiring secondary heating or drying silos.

• Maximized Factory Floor Space: The elimination of long water tanks and the integration of a vertical Tornado Barrel makes this one of the most compact industrial recycling plants available.

• Lower Operating Costs: The pneumatic feed and air-cooled blowers consume significantly less electricity than traditional motorized force-feeders and water-pump systems.

This machine is specifically calibrated for clean, post-industrial flexible plastics:

• Blown Film Units: Recycling LDPE, HM, and LLDPE edge trims directly from the extrusion line.

• Flexible Packaging Manufacturers: Converting unprinted, rejected film rolls and loose bags into reusable granules.

• Industrial Packaging: Processing stretch film and shrink wrap factory off-cuts.

Vardhman Industries introduces the specialized ABS Air Cooled Recycling Machine, engineered for the high-efficiency recovery of post-industrial ABS waste. Designed specifically for manufacturers involved in vacuum forming, thermoforming, and sheet extrusion, this plant converts ABS edge-trims, rejected rolls, and thin sheets into premium, moisture-free granules.

By utilizing our proprietary Tornado Barrel Air-Cooling and Pneumatic Cylinder Feeding, this machine eliminates the need for water cooling, ensuring your ABS "dana" is produced bone-dry and ready for immediate re-processing without the need for secondary drying.

• Pneumatic Cylinder Feeding System: ABS industrial waste can be stiff and difficult to feed. Our automated pneumatic ram physically compresses the scrap and forces it into the extruder screw, ensuring a constant, high-pressure feed that prevents "bridging" in the hopper.

• Tornado Barrel Air-Cooling System: ABS is highly sensitive to moisture. Our Tornado Barrel uses high-capacity blowers to create a powerful cyclonic airflow that rapidly cools the hot pellets immediately after the die-face cutter. This waterless process ensures the granules never come into contact with moisture, maintaining the structural integrity of the polymer.

• High-Torque ABS Extruder: ABS requires higher processing temperatures and more torque than standard PE. This machine features a reinforced gearbox and a precision-engineered screw/barrel made from nitride-hardened alloy steel, optimized for the specific melt-flow index of ABS.

• Precision Temperature Control: Equipped with multi-zone digital PID controllers and high-quality insulated heating bands to maintain the exact thermal profile required for ABS, preventing material yellowing or degradation.

• Compact, Waterless Design: The elimination of long water troughs and centrifugal dryers makes this machine exceptionally compact, saving valuable factory floor space and reducing your utility bills.

• Eliminate Secondary Drying: Since the granules are produced 100% dry via the Tornado Barrel, you save the massive energy costs associated with de-humidifying ABS before reuse.

• Superior Granule Quality: Waterless cooling prevents "voids" or bubbles in the granules, ensuring the recycled material has the same impact strength and surface finish as virgin ABS.

• Instant In-House Recovery: Stop selling your high-value ABS trims as low-cost scrap. Convert them into reusable raw material on-site and slash your production costs.

• Clean & Eco-Friendly Production: No water consumption, no messy floors, and no humidity issues. It is a clean-floor solution for modern manufacturing environments.

• Thermoforming & Vacuum Forming: Recycling edge-trims from automotive parts, refrigerator liners, and luggage shells.

• ABS Sheet Extrusion: Processing roll-starts and edge-cuts.

• Appliance Manufacturing: Converting industrial ABS rejects into high-quality granules.

Vardhman Industries manufactures highly advanced Waterless Granulators, engineered specifically for the instant, high-quality recycling of clean industrial plastic waste. Unlike traditional water-ring systems, this state-of-the-art machine utilizes a die-face hot cutting mechanism combined with high-velocity pneumatic air cooling. This ensures the production of 100% bone-dry, premium granules without using a single drop of water.

This line is strictly designed for in-house factory recycling, making it the ultimate solution for processing clean film waste, extrusion edge trims, and specialized materials like Bio roll d-w-u cuts, ensuring your reclaimed material retains its maximum virgin-like properties.

• 100% Waterless Process: Utilizes powerful industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets, entirely eliminating the need for water cooling Tanks.

• Precision Die-Face Cutting: The high-speed rotary blade cuts the molten polymer flush against the die head, producing uniform, lentil-shaped pellets that are instantly swept away by the air stream.

• Optimized for Clean Waste: Specifically calibrated to handle clean industrial rejects, edge trims, and bio-degradable film rolls without degrading the polymer structure.

• Compact & Vertical Footprint: By removing long water troughs from the extrusion line, this system saves massive amounts of factory floor space.

• Automated Conveying: The air-cooling system doubles as a pneumatic conveyor, automatically transporting the dry, finished granules directly into your storage silos or bagging stations.

• Zero Moisture Defects: Bone-dry granules mean zero silver streaks or moisture-related blowouts in your downstream film blowing or molding processes.

• Lower Operational Costs: Eliminates the ongoing costs, mess, and maintenance associated with industrial water treatment, chillers, and water filtration.

• Seamless Inline Integration: Perfectly suited to sit directly next to your primary production lines to instantly recover and pelletize clean trim waste.

• Premium Pellet Aesthetics: Produces a highly uniform, smooth, and professional-looking "dana" that blends flawlessly with your virgin raw materials.

This specialized air-cooled system is strictly designed for clean, unwashed industrial waste, including:

• Film & Packaging Waste: Clean LDPE, LLDPE, and HDPE film roll rejects.

• Inline Trims: Edge trim waste generated directly from blown film or cast film lines.

• Specialized Roll Cuts: Bio roll d-w-u cuts and clean biodegradable packaging waste.

• Agriculture Waste: Aggriculture HDPE Pipe Waste.

Vardhman Industries manufactures highly advanced Waterless Granulators, engineered specifically for the instant, high-quality recycling of clean industrial plastic waste. Unlike traditional water-ring systems, this state-of-the-art machine utilizes a die-face hot cutting mechanism combined with high-velocity pneumatic air cooling. This ensures the production of 100% bone-dry, premium granules without using a single drop of water.

This line is strictly designed for in-house factory recycling, making it the ultimate solution for processing clean film waste, extrusion edge trims, and specialized materials like Bio roll d-w-u cuts, ensuring your reclaimed material retains its maximum virgin-like properties.

• 100% Waterless Process: Utilizes powerful industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets, entirely eliminating the need for water cooling Tanks.

• Precision Die-Face Cutting: The high-speed rotary blade cuts the molten polymer flush against the die head, producing uniform, lentil-shaped pellets that are instantly swept away by the air stream.

• Optimized for Clean Waste: Specifically calibrated to handle clean industrial rejects, edge trims, and bio-degradable film rolls without degrading the polymer structure.

• Compact & Vertical Footprint: By removing long water troughs from the extrusion line, this system saves massive amounts of factory floor space.

• Automated Conveying: The air-cooling system doubles as a pneumatic conveyor, automatically transporting the dry, finished granules directly into your storage silos or bagging stations.

• Zero Moisture Defects: Bone-dry granules mean zero silver streaks or moisture-related blowouts in your downstream film blowing or molding processes.

• Lower Operational Costs: Eliminates the ongoing costs, mess, and maintenance associated with industrial water treatment, chillers, and water filtration.

• Seamless Inline Integration: Perfectly suited to sit directly next to your primary production lines to instantly recover and pelletize clean trim waste.

• Premium Pellet Aesthetics: Produces a highly uniform, smooth, and professional-looking "dana" that blends flawlessly with your virgin raw materials.

This specialized air-cooled system is strictly designed for clean, unwashed industrial waste, including:

• Film & Packaging Waste: Clean LDPE, LLDPE, and HDPE film roll rejects.

• Inline Trims: Edge trim waste generated directly from blown film or cast film lines.

• Specialized Roll Cuts: Bio roll d-w-u cuts and clean biodegradable packaging waste.

• Agriculture Waste: Aggriculture HDPE Pipe Waste.

Vardhman Industries manufactures highly advanced Waterless Granulators, engineered specifically for the instant, high-quality recycling of clean industrial plastic waste. Unlike traditional water-ring systems, this state-of-the-art machine utilizes a die-face hot cutting mechanism combined with high-velocity pneumatic air cooling. This ensures the production of 100% bone-dry, premium granules without using a single drop of water.

This line is strictly designed for in-house factory recycling, making it the ultimate solution for processing clean film waste, extrusion edge trims, and specialized materials like Bio roll d-w-u cuts, ensuring your reclaimed material retains its maximum virgin-like properties.

• 100% Waterless Process: Utilizes powerful industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets, entirely eliminating the need for water cooling Tanks.

• Precision Die-Face Cutting: The high-speed rotary blade cuts the molten polymer flush against the die head, producing uniform, lentil-shaped pellets that are instantly swept away by the air stream.

• Optimized for Clean Waste: Specifically calibrated to handle clean industrial rejects, edge trims, and bio-degradable film rolls without degrading the polymer structure.

• Compact & Vertical Footprint: By removing long water troughs from the extrusion line, this system saves massive amounts of factory floor space.

• Automated Conveying: The air-cooling system doubles as a pneumatic conveyor, automatically transporting the dry, finished granules directly into your storage silos or bagging stations.

• Zero Moisture Defects: Bone-dry granules mean zero silver streaks or moisture-related blowouts in your downstream film blowing or molding processes.

• Lower Operational Costs: Eliminates the ongoing costs, mess, and maintenance associated with industrial water treatment, chillers, and water filtration.

• Seamless Inline Integration: Perfectly suited to sit directly next to your primary production lines to instantly recover and pelletize clean trim waste.

• Premium Pellet Aesthetics: Produces a highly uniform, smooth, and professional-looking "dana" that blends flawlessly with your virgin raw materials.

This specialized air-cooled system is strictly designed for clean, unwashed industrial waste, including:

• Film & Packaging Waste: Clean LDPE, LLDPE, and HDPE film roll rejects.

• Inline Trims: Edge trim waste generated directly from blown film or cast film lines.

• Specialized Roll Cuts: Bio roll d-w-u cuts and clean biodegradable packaging waste.

• Agriculture Waste: Aggriculture HDPE Pipe Waste.

Vardhman Industries manufactures highly advanced Waterless Granulators, engineered specifically for the instant, high-quality recycling of clean industrial plastic waste. Unlike traditional water-ring systems, this state-of-the-art machine utilizes a die-face hot cutting mechanism combined with high-velocity pneumatic air cooling. This ensures the production of 100% bone-dry, premium granules without using a single drop of water.

This line is strictly designed for in-house factory recycling, making it the ultimate solution for processing clean film waste, extrusion edge trims, and specialized materials like Bio roll d-w-u cuts, ensuring your reclaimed material retains its maximum virgin-like properties.

• 100% Waterless Process: Utilizes powerful industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets, entirely eliminating the need for water cooling Tanks.

• Precision Die-Face Cutting: The high-speed rotary blade cuts the molten polymer flush against the die head, producing uniform, lentil-shaped pellets that are instantly swept away by the air stream.

• Optimized for Clean Waste: Specifically calibrated to handle clean industrial rejects, edge trims, and bio-degradable film rolls without degrading the polymer structure.

• Compact & Vertical Footprint: By removing long water troughs from the extrusion line, this system saves massive amounts of factory floor space.

• Automated Conveying: The air-cooling system doubles as a pneumatic conveyor, automatically transporting the dry, finished granules directly into your storage silos or bagging stations.

• Zero Moisture Defects: Bone-dry granules mean zero silver streaks or moisture-related blowouts in your downstream film blowing or molding processes.

• Lower Operational Costs: Eliminates the ongoing costs, mess, and maintenance associated with industrial water treatment, chillers, and water filtration.

• Seamless Inline Integration: Perfectly suited to sit directly next to your primary production lines to instantly recover and pelletize clean trim waste.

• Premium Pellet Aesthetics: Produces a highly uniform, smooth, and professional-looking "dana" that blends flawlessly with your virgin raw materials.

This specialized air-cooled system is strictly designed for clean, unwashed industrial waste, including:

• Film & Packaging Waste: Clean LDPE, LLDPE, and HDPE film roll rejects.

• Inline Trims: Edge trim waste generated directly from blown film or cast film lines.

• Specialized Roll Cuts: Bio roll d-w-u cuts and clean biodegradable packaging waste.

• Agriculture Waste: Aggriculture HDPE Pipe Waste.

Vardhman Industries manufactures highly advanced Waterless Granulators, engineered specifically for the instant, high-quality recycling of clean industrial plastic waste. Unlike traditional water-ring systems, this state-of-the-art machine utilizes a die-face hot cutting mechanism combined with high-velocity pneumatic air cooling. This ensures the production of 100% bone-dry, premium granules without using a single drop of water.

This line is strictly designed for in-house factory recycling, making it the ultimate solution for processing clean film waste, extrusion edge trims, and specialized materials like Bio roll d-w-u cuts, ensuring your reclaimed material retains its maximum virgin-like properties.

• 100% Waterless Process: Utilizes powerful industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets, entirely eliminating the need for water cooling Tanks.

• Precision Die-Face Cutting: The high-speed rotary blade cuts the molten polymer flush against the die head, producing uniform, lentil-shaped pellets that are instantly swept away by the air stream.

• Optimized for Clean Waste: Specifically calibrated to handle clean industrial rejects, edge trims, and bio-degradable film rolls without degrading the polymer structure.

• Compact & Vertical Footprint: By removing long water troughs from the extrusion line, this system saves massive amounts of factory floor space.

• Automated Conveying: The air-cooling system doubles as a pneumatic conveyor, automatically transporting the dry, finished granules directly into your storage silos or bagging stations.

• Zero Moisture Defects: Bone-dry granules mean zero silver streaks or moisture-related blowouts in your downstream film blowing or molding processes.

• Lower Operational Costs: Eliminates the ongoing costs, mess, and maintenance associated with industrial water treatment, chillers, and water filtration.

• Seamless Inline Integration: Perfectly suited to sit directly next to your primary production lines to instantly recover and pelletize clean trim waste.

• Premium Pellet Aesthetics: Produces a highly uniform, smooth, and professional-looking "dana" that blends flawlessly with your virgin raw materials.

This specialized air-cooled system is strictly designed for clean, unwashed industrial waste, including:

• Film & Packaging Waste: Clean LDPE, LLDPE, and HDPE film roll rejects.

• Inline Trims: Edge trim waste generated directly from blown film or cast film lines.

• Specialized Roll Cuts: Bio roll d-w-u cuts and clean biodegradable packaging waste.

• Agriculture Waste: Aggriculture HDPE Pipe Waste.

Vardhman Industries manufactures the Heavily Printed LDPE Mini Recycling Plant, a highly compact yet exceptionally powerful extrusion system designed to tackle one of the industry's toughest challenges: ink-heavy plastic films. Processing printed packaging waste normally requires massive machinery to handle the volatile gases released by melting ink. Our specialized "mini" plant solves this by integrating advanced venting and degassing technology into a space-saving footprint.

Ideal for small to medium-scale recyclers or factories looking for a dedicated line, this machine transforms cheap, heavily printed LDPE scrap—like shopping bags, courier covers, and laminated pouches—into premium, void-free, and reusable granules.

• Advanced Barrel Venting: Features a specialized degassing zone on the extruder barrel that aggressively extracts moisture and ink fumes before the polymer is pelletized, preventing hollow or porous granules.

• High-Shear Screw Design: Engineered with a custom nitride-hardened screw that provides the perfect balance of shear and compression to homogenize heavily printed and multi-layered films.

• Space-Saving "Mini" Footprint: Designed with a vertical or highly condensed layout, allowing you to achieve professional-grade recycling even in factories with severe space constraints.

• Efficient Screen Changing: Equipped with a quick-action screen changer to filter out un-melted ink particles, paper labels, and heavy contaminants with minimal production downtime.

• Integrated Pelletizing: Features a synchronized die-head and cutter system that ensures the final "dana" is uniform, smooth, and ready for immediate reuse or sale.

• High ROI on Cheap Scrap: Allows you to purchase lower-cost, highly contaminated printed scrap and upgrade it into high-value raw material.

• Zero-Defect Granules: The superior degassing ensures your final pellets are solid and strong, preventing silver streaks or blowouts in downstream blown-film applications.

• Low Power Consumption: The compact nature of the plant means it requires significantly less electricity to heat and drive the extruder compared to full-sized lines.

• Plug-and-Play Installation: Easy to install, operate, and maintain, making it perfect for businesses venturing into in-house recycling for the first time.

This compact plant is perfectly calibrated for recycling:

• Printed Packaging: Heavily inked LDPE/LLDPE courier bags, shopping bags, and milk pouches.

• Industrial Film Waste: Printed stretch films, shrink wraps, and flexible packaging rejects.

• Retail Waste: Post-consumer grocery bags and printed wrappers.

Vardhman Industries manufactures the highly specialized Air-Cooled Heavily Printed HM Mini Recycling Plant, engineered specifically for the in-house recovery of printed High Molecular (HM/HDPE) industrial plastic waste. When processing factory misprints or heavily inked roll ends, the ink vaporizes into gas, which can ruin granule quality. This compact, space-saving extruder features an advanced degassing zone to extract ink fumes, combined with a state-of-the-art waterless air-cooling system.

Strictly designed for clean, dry, and unwashed industrial factory waste, this machine completely eliminates the need for water troughs. It delivers 100% bone-dry, void-free, and premium HM granules ready for immediate re-integration into your blown film lines.

• 100% Waterless Pelletizing: Utilizes a precision die-face hot cutter paired with high-velocity pneumatic blowers. The hot pellets are instantly air-cooled, ensuring a bone-dry finish with zero water-related maintenance.

• Advanced Ink Degassing: Features a specialized vented barrel design that aggressively extracts volatile gases and fumes generated by melting heavy industrial inks, preventing hollow or brittle "dana."

• Optimized HM Screw Geometry: Equipped with a custom nitride-hardened screw specifically calibrated for the high melt strength and shear requirements of High Molecular weight (HM/HDPE) films.

• Compact "Mini" Footprint: The vertical air-cooling cyclone and condensed extruder design save massive amounts of factory floor space, making it perfect to sit right next to your primary bag-making machines.

• Instant In-House ROI: Turn your printed factory rejects and misprinted roll stock back into high-value raw material without leaving your factory floor.

• Zero Moisture Defects: Because the process is entirely waterless, the final granules can be immediately fed back into your extruders without causing moisture blowouts or silver streaks.

• Cleaner Factory Environment: Eliminates the mess, slips, and costs associated with traditional water-cooling tanks and centrifugal dryers.

• Lower Power Consumption: The "mini" profile ensures you achieve professional-grade degassing and pelletizing with a significantly lower electricity footprint compared to full-sized lines.

This specialized air-cooled plant is strictly calibrated for clean, dry industrial waste, including:

• Printed HM Bag Rejects: Factory misprints of HM grocery bags, retail carry bags, and D-cut bags.

• Industrial Roll Ends: Heavily printed HM/HDPE film roll cut-offs and setup waste.

• Inline Trims: Printed edge trim waste from HM blown film lines.

Vardhman Industries manufactures the highly advanced Vented Type Mini Recycling Machine, integrated with a state-of-the-art waterless air-cooling system. When processing industrial film waste that contains inherent moisture or light printing, trapped gases can cause hollow or weak granules. This specialized extrusion line features a precision-engineered vented barrel that aggressively extracts internal gases before pelletizing.

Combined with our high-velocity pneumatic air-cooling technology, this machine delivers 100% bone-dry, dense, and void-free granules without the use of messy water troughs. It is the ultimate in-house recycling solution for processing clean, unwashed industrial waste such as LDPE, LLDPE, HDPE films, and moisture-sensitive bio-rolls.

• Aggressive Barrel Venting: Engineered with a specialized degassing zone that actively vents trapped moisture, light ink fumes, and volatile gases from the molten polymer, ensuring solid, high-density "dana."

• 100% Waterless Pelletizing: Utilizes a precision die-face hot cutter paired with industrial cooling cyclones. The pellets are cut and instantly air-cooled, completely eliminating water contact.

• Optimized Extrusion Screw: Features a custom-profiled, nitride-hardened screw designed to maintain optimal melt pressure and shear for industrial films and biodegradable plastics while allowing gases to escape easily.

• Compact & Clean Integration: By eliminating the need for long water cooling tanks, shakers, and centrifugal dryers, this vertical air-cooled system saves valuable floor space and keeps your factory dry and safe.

• Automated Material Handling: The pneumatic blowers simultaneously cool the granules and convey them directly into your storage silos, reducing manual labor and streamlining production.

• Double Moisture Protection: The vented barrel removes internal moisture, while the air-cooling prevents external moisture absorption, guaranteeing flawless pellets that won't cause silver streaks in downstream molding.

• Zero Water Maintenance: Eliminates the ongoing costs, mess, and floor hazards associated with industrial water chillers and filtration systems.

• Premium Pellet Quality: Produces a uniform, lentil-shaped granule with excellent structural integrity, perfect for blending with high-grade virgin raw materials.

• High ROI on Industrial Waste: Instantly recover and upgrade your factory edge trims, roll cut-offs, and light-printed rejects back into profitable production material.

This specialized vented and air-cooled line is strictly designed for clean, dry industrial waste, including:

• Moisture-Sensitive Bio-Plastics: Bio roll d-w-u cuts and biodegradable packaging waste.

• Industrial Film Rejects: Clean LDPE, LLDPE, and HM/HDPE roll stock and factory off-cuts.

• Lightly Printed Factory Waste: In-house packaging misprints and edge trims that require gas venting.

Maximize the value of your plastic waste with the high-efficiency Industrial Granules Making Machine by Vardhman Industries. Engineered for precision and continuous 24/7 operation, our extrusion lines are designed to convert various plastic scraps—including LDPE, HDPE, PP, and engineering plastics—into uniform, high-density granules.

Whether you are an independent recycling facility or a manufacturer looking to recover in-house production scrap, our machines provide excellent melt homogeneity, superior filtration, and energy-efficient processing. Transform your bulky waste into premium, market-ready raw material and significantly lower your production costs.

• Optimized Extrusion Screw: Precision-machined from EN-41B nitride hardened steel, designed specifically to provide optimal shear and mixing for uniform plasticization and extended wear life.

• Heavy-Duty Power Transmission: Driven by a premium helical gearbox with an integrated thrust bearing, ensuring smooth, vibration-free operation and high torque even under maximum load conditions.

• Advanced Heating & Degassing: Features multi-zone PID temperature controllers for exact heat management, and optional vacuum degassing to eliminate moisture and volatiles from printed or washed scrap.

•  Efficient Screen Filtration: Equipped with a quick-action hydraulic screen changer that allows for the rapid removal of impurities without stopping the extrusion process, ensuring a 100% clean melt.

   

• Customizable Pelletizing Systems: Available with either a high-speed Strand Pelletizer (for rigid plastics and general recycling) or an advanced Die-Face Cutter (for moisture-sensitive materials or film recycling), allowing you to tailor the final stage perfectly to your specific polymer type.

• Premium Granule Quality: Delivers smooth, void-free, and uniform pellets that blend seamlessly with virgin polymers, allowing you to command top market prices.

• Energy Optimized Output: Synchronized AC drives (VFD) and heavily insulated heating barrels drastically reduce the power consumption required per kilogram of output.

• High Operational Uptime: Engineered with accessible components, intelligent safety interlocks, and low-maintenance wear parts to keep your factory running without unexpected downtime.

• Versatile Material Processing: Capable of processing a wide spectrum of plastic forms, from crushed rigid lumps to agglomerated film flakes.

The premium granules produced by our machines are ideal for demanding downstream processes:

• Injection & Blow Molding: Manufacturing automotive parts, household goods, containers, and bottles.

• Flexible Packaging: Producing garbage bags, carry bags, and agricultural stretch films.

• Profile & Pipe Extrusion: Manufacturing HDPE plumbing pipes, PVC conduits, and irrigation tubes.

• Masterbatch & Compounding: Blending colorants and additives with base polymers.

Vardhman Industries manufactures robust and highly efficient Single Stage Plastic Dana Making Machines, designed to convert clean plastic scrap into high-quality, uniform granules. Engineered for plastic processors and recycling units, this single-stage extrusion line is the most cost-effective solution for recycling unprinted, dry, and clean industrial plastic waste like LDPE, HDPE, and PP.

By recovering your production scrap and transforming it into premium "dana," this machine helps you drastically reduce your reliance on expensive virgin polymers while ensuring a quick return on investment.

• Optimized Screw & Barrel Design: Crafted from special nitride-hardened alloy steel to ensure homogeneous melting of the plastic and long-lasting wear resistance against abrasive materials.

• Heavy-Duty Gearbox: Equipped with a high-torque, in-built thrust housing gearbox to maintain smooth, continuous extrusion without stalling, even under heavy loads.

• Precision Temperature Control: Features multiple heating zones with advanced digital pyrometers, preventing the polymer from burning or degrading during the melting process.

• Efficient Pelletizing System: Includes a high-speed strand or die-face cutter to ensure the final granules are uniform in size, smooth, and ready for immediate reuse.

• Compact, Single-Stage Footprint: Designed to maximize output while taking up minimal floor space, making it ideal for factories looking to integrate in-house recycling.

• High ROI & Cost Savings: Instantly lowers your raw material costs by allowing you to re-introduce your own factory scrap (runners, edge trims, rejected parts) back into production.

• Energy Efficient Operation: Engineered with optimized AC drives and insulated heating bands to deliver high kg/hr output with minimal electricity consumption.

• Easy to Operate & Maintain: Features a straightforward control panel and easy-access screen changers for quick filter replacements without long production halts.

• Consistent Melt Quality: Delivers void-free, uniform "dana" that blends perfectly with virgin materials for downstream processing.

This machine is perfect for recycling clean plastic waste to produce granules used in:

• Injection Molding: Manufacturing household plastics, furniture, and auto parts.

• Blow Molding: Producing plastic bottles, containers, and drums.

• Pipe Extrusion: Making agricultural and plumbing PVC/HDPE pipes.

• Film Extrusion: Producing garbage bags, carry bags, and packaging films.

Turn your plastic waste management into a highly profitable operation with the Industrial Plastic Waste Recycling Plant by Vardhman Industries. Designed for heavy-duty industrial applications, this complete turnkey solution takes raw, mixed, or contaminated plastic scrap and transforms it into premium, market-ready recycled granules. Whether you are dealing with industrial packaging films, rigid HDPE/PP lumps, or woven sack scrap, our fully integrated plant streamlines the entire process to deliver consistent, high-value raw materials.

Unmanaged plastic waste is a missed revenue opportunity. Our advanced recycling plants ensure high-efficiency recovery, allowing you to maximize your output, lower your reliance on virgin polymers, and significantly reduce your factory's environmental footprint.

• Complete Turnkey Processing: A fully integrated line engineered to handle the complete workflow, from initial shredding and friction washing to advanced extrusion and final pelletizing.

• Advanced Degassing Technology: Equipped with single or double vacuum degassing zones (Mother-Baby configurations available) to aggressively extract trapped moisture, volatile gases, and ink fumes from printed or washed scrap.

• Optimized Extrusion Screw: Precision-machined from nitrided alloy steel to ensure uniform melting, excellent melt homogeneity, and exceptional wear resistance against abrasive contaminants.

• Continuous Melt Filtration: Features a heavy-duty hydraulic dual-screen changer that allows operators to filter out impurities like paper, metal, and dirt without halting production, ensuring a 100% clean melt.

• Customizable Pelletizing Systems: Available with either a high-speed Strand Cutter (ideal for rigid plastics and standard polymers) or an advanced Die-Face Cutter (perfect for moisture-sensitive materials and film recycling), allowing you to tailor the final extrusion stage perfectly to your specific polymer type and factory requirements.

• Maximum Output & Profitability: Engineered with synchronized AC variable frequency drives (VFD) and energy-efficient motors to deliver massive throughput (from 100 kg/hr to 1000+ kg/hr) with the lowest possible power consumption per kilogram.

• Superior Granule Quality: Produces dense, void-free, and uniform pellets that blend seamlessly with virgin materials, allowing you to command premium market prices for your "dana."

• Low Maintenance, High Uptime: Built with robust contact parts in the washing zones and easy-access maintenance points across the extrusion line to keep your routine servicing costs minimal.

• Operator Safety & Automation: Integrated with smart PLC controls, intuitive HMI touch screens, and comprehensive safety interlocks to reduce manual labor and protect your workforce.

Our complete recycling plants process diverse materials for use in downstream manufacturing:

• Film & Flexible Packaging: Reprocessing LDPE/LLDPE for garbage bags, liners, and agricultural sheets.

• Rigid Plastics & Molding: Recycling HDPE/PP from drums, crates, and automotive parts into reusable injection molding grades.

• Woven Sacks & Raffia: Processing washed cement bags, fertilizer sacks, and FIBC jumbo bags into high-density granules.

• Industrial Compounding: Blending recycled resins with masterbatches and additives for specialty applications.

Transform your flexible plastic scrap into high-value, reusable granules with the specialized Plastic Film Waste Dana Making Machine by Vardhman Industries. Designed specifically to overcome the challenges of processing lightweight and fluffy materials, this advanced extrusion line is the ultimate solution for recycling LDPE, LLDPE, HDPE, and PP film waste. Whether you are dealing with industrial packaging films, printed wrappers, or washed agricultural sheets, our machinery ensures steady feeding, aggressive degassing, and premium pellet quality.

Flexible film waste is notoriously difficult to process due to low bulk density and trapped moisture. Our machine is engineered with an integrated agglomerator or force-feeding system and advanced vacuum venting, allowing you to convert bulky film waste into dense, uniform, and highly profitable "dana" with minimal effort.

• Optimized Force-Feeding System: Equipped with an integrated compactor or a specialized force-feeder hopper that densifies lightweight, fluffy film scrap, ensuring a consistent and continuous feed rate into the extruder without bridging.

• Advanced Vacuum Degassing: Features a high-efficiency vacuum venting zone (or a two-stage Mother-Baby configuration) to aggressively extract trapped air, moisture, and ink fumes, guaranteeing solid, void-free granules.

• High-Shear Screw Geometry: The extrusion screw is precision-machined from nitrided alloy steel, featuring a specialized profile designed to provide the perfect shear and compression needed to melt thin films without degrading the polymer.

• Continuous Melt Filtration: Includes a robust hydraulic screen changer that allows operators to easily filter out common film contaminants (like paper labels or dust) without stopping the extrusion process.

•  Customizable Pelletizing Systems: Available with either a traditional Strand Cutter or an advanced Die-Face (Water-Ring) Cutter, which is highly recommended for film recycling as it prevents strand breakage and produces smooth, lens-shaped pellets.

   

• Solve the "Fluffy Waste" Problem: Stop struggling with manual feeding and low output. Our integrated feeding technology ensures maximum kg/hr throughput even with the lightest of films.

• Premium, Bubble-Free Dana: The aggressive degassing system eliminates the porosity and foaming issues common in film recycling, allowing you to produce high-density pellets that command top market prices.

• Energy-Efficient Operation: Designed with synchronized AC drives and optimized heating zones, significantly reducing the electricity consumption required to process low-density materials.

• High Operator Safety & Automation: Built with smart temperature controls, easy-access maintenance points, and comprehensive safety guards to protect your workforce during continuous operation.

Maximize your material recovery without sacrificing valuable factory floor space with Vardhman Industries' 100 kg/hr Water Free Recycling Machine. Purpose-built for small to medium-scale plastic processors, this highly efficient, space-saving extrusion line allows you to seamlessly recycle in-house production scrap—such as runners, edge trims, and rejected parts—directly back into reusable, high-quality granules.

Engineered for plug-and-play installation, this 100 kg/hr system provides the perfect balance between industrial-grade throughput and a minimized physical footprint, ensuring a rapid return on investment.

• Optimized 100 kg/hr Output: Delivers a consistent, reliable yield of up to 150 kilograms per hour, perfectly matching the daily scrap generation rates of mid-sized manufacturing units.

• Space-Saving Architecture: Cleverly designed with a condensed barrel length and an integrated cooling/pelletizing unit, drastically reducing the machine's overall footprint compared to standard recycling lines.

• Energy-Efficient Operation: Equipped with optimized AC drives (typically in the 30-40 HP range) and localized heating zones to ensure low power consumption per kilogram of recycled "dana."

• High-Quality Plastification: Features a specially treated, nitride-hardened screw and barrel that ensures excellent melt homogeneity for LDPE, HDPE, ABS, HM, and HIPS, preventing material degradation.

• User-Friendly & Low Maintenance: Highly automated with a simplified control panel, allowing a single semi-skilled operator to run the plant continuously with minimal downtime for screen changes.

• Instant Cost Savings: Stop selling your high-grade factory scrap at a loss. Recycle 150 kg every hour and drastically reduce your reliance on expensive virgin polymers.

• Zero Floor Space Hassle: Easily fits into tight factory corners or right alongside your primary molding/extrusion machines for seamless, inline scrap recovery.

• Consistent Pellet Quality: The precision die-face or short-strand cutting system produces uniform, smooth granules that blend perfectly with virgin raw materials.

• Quick Installation: Pre-wired and pre-assembled for rapid, plug-and-play deployment, allowing you to start recycling within hours of delivery.

This compact setup is the perfect in-house recycling solution for:

• Injection Molding Units: Recovering sprues, runners, and defective plastic parts.

• Blown Film Manufacturers: Recycling edge trims and setup waste directly on the factory floor.

• Blow Molding Plants: Reusing flash and pinch-off scrap from bottle and container manufacturing.

• General Scrap Processors: MSME units looking to enter the recycling business with lower initial capital and space requirements.

Conquer the toughest plastic scrap with the heavy-duty Plastic Solid Waste Recycling Machine by Vardhman Industries. Specifically engineered for recycling units dealing with thick, rigid, and high-density plastic waste, this robust extrusion line effortlessly converts heavy lumps, broken crates, drums, and injection molding rejects (HDPE, PP, LDPE, ABS) into premium, high-density granules.

Standard extruders often stall or suffer accelerated wear when processing thick, solid plastics. Our machine is built with a reinforced structural frame, an ultra-high-torque gearbox, and heavy-duty nitride-hardened components, allowing you to power through dense plastic waste and transform it into highly profitable, reusable "dana" with maximum efficiency.

• Ultra-Hardened Screw & Barrel: Precision-machined from EN-41B nitride alloy steel, specifically designed to withstand the extreme abrasion and high shear forces generated when melting thick, solid plastic lumps and rigid scrap.

• High-Torque Power Transmission: Equipped with a massive, heavy-duty helical gearbox featuring an integrated thrust bearing, guaranteeing smooth, vibration-free extrusion without stalling, even under maximum continuous load.

• Advanced Heating Control: Integrated with multi-zone PID digital temperature controllers to maintain exact melting points, ensuring that dense, solid plastics melt uniformly without burning or degrading.

• Heavy-Duty Melt Filtration: Features a robust hydraulic screen changer that easily filters out the heavy contaminants (like metal fragments or dirt) often found in post-consumer solid waste, ensuring a 100% clean final product.

• Customizable Pelletizing Systems: Available with either a heavy-duty Strand Cutter (the industry standard for rigid, solid plastics) or an advanced Die-Face Cutter (for specific compound blends), allowing you to tailor the final extrusion stage perfectly to your factory requirements.

• Unmatched Durability: Stop dealing with broken screws and stalled motors. This machine is over-engineered to handle the brutal realities of processing solid, heavy-gauge plastic waste 24/7.

• High-Capacity Output: Driven by energy-efficient AC motors, this system delivers massive daily throughput (kg/hr) while keeping your electricity consumption strictly optimized.

• Premium Dana Quality: Produces smooth, heavy, and structurally consistent granules that blend perfectly with virgin materials for high-end molding applications.

• Low Maintenance, High Uptime: Built with easily accessible maintenance points and premium wear-resistant parts to keep your routine servicing costs minimal and your production line moving.

The premium granules produced from your solid plastic waste are ideal for demanding downstream processes:

• Injection Molding: Manufacturing high-strength automotive parts, household furniture, buckets, and industrial crates.

• Blow Molding: Producing thick-walled chemical drums, jerrycans, and large liquid containers.

• Pipe Extrusion: Manufacturing heavy-duty agricultural PVC and HDPE plumbing or sewage pipes.

• Industrial Products: Reusing ABS and PP granules for electrical casings and appliance components.

Vardhman Industries offers the highly efficient 100 kg/hr Automatic Plastic Recycling Machine, the perfect entry-level solution for plastic processors and recycling start-ups. Engineered for high performance with a compact footprint, this machine is designed to automate the conversion of industrial plastic waste—such as LDPE, HDPE, and PP—into high-quality, reusable granules.

With a balanced output of 100 kg/hr, this fully automatic plant is optimized for continuous 24/7 operation, providing a rapid Return on Investment (ROI) by significantly lowering raw material costs and minimizing manual material handling.

• 100 kg/hr Rated Capacity: Precisely engineered to deliver a consistent output of 100 kilograms per hour, making it ideal for small-to-medium-scale recycling units or in-house factory scrap recovery.

• Fully Automated Control System: Features a centralized control panel with automated temperature regulation across all heating zones, ensuring consistent melt quality with minimal operator intervention.

• High-Torque Hardened Gearbox: Equipped with a heavy-duty, thrust-bearing gearbox designed to handle the stresses of continuous extrusion while maintaining low noise and high energy efficiency.

• Nitride-Hardened Screw & Barrel: The screw geometry is optimized for superior plastification and mixing, treated with nitride hardening for extreme wear resistance and long service life.

• Integrated Pelletizing Unit: Includes an automated high-speed die-face or strand cutter that produces uniform, market-grade "dana" (granules) ready for immediate reuse or sale.

• Labor Cost Reduction: The "Automatic" nature of the machine means one operator can manage multiple lines, drastically reducing your monthly overhead.

• Energy-Efficient Design: Optimized heating bands and high-efficiency AC motors ensure you get the maximum kg/hr output for every unit of electricity consumed.

• Plug-and-Play Integration: Designed for easy installation and commissioning, allowing you to start your recycling production within days of delivery.

• Superior Granule Quality: The automated cooling and cutting process ensures dust-free, uniform pellets that blend seamlessly with virgin plastic materials.

This 100 kg/hr unit is the preferred choice for:

• In-House Scrap Recovery: Recycling runners, edge trims, and rejected parts in molding or film plants.

• SME Recycling Units: Starting a profitable plastic granules manufacturing business with manageable capital investment.

• Specialized Material Processing: Dedicated lines for color-specific or material-specific (e.g., pure PP or HDPE) recycling.

Unlock the full potential of your plastic processing business with Vardhman Industries' highly customizable Industrial Plastic Recycling Machine. Engineered to scale with your production needs, we manufacture robust extrusion lines available in diverse capacities ranging from a compact 80 kg/hr up to a massive 500 kg/hr.

Whether you are a growing recycling start-up or a large-scale commercial polymer facility, we build the exact machine for your factory floor. To accommodate varying budgets and operational preferences, our entire range is available in both Fully Automatic and Manual / Semi-Automatic configurations. Process LDPE, HDPE, PP, and mixed plastic scrap with a machine tailored specifically to your production volume and labor capabilities.

• Fully Automatic Plants (Ideal for 200 - 500 kg/hr): Equipped with advanced PLC panels, automated temperature regulation, motorized screen changers, and synchronized cutting systems. Designed for large-scale operations to minimize human error, reduce labor costs, and run non-stop 24/7 shifts with maximum energy efficiency.

• Manual / Semi-Automatic Plants (Ideal for 80 - 150 kg/hr): A highly cost-effective, rugged, and easy-to-operate solution. Features manual screen changers and straightforward relay-based control panels. Perfect for SMEs and in-house factory scrap recovery where simple maintenance and lower initial capital investment are the priority.

• Broad Capacity Range: Custom-built output capacities including 80, 100, 150, 200, 300, 400, and 500 kg/hr to perfectly match your raw material supply.

• Heavy-Duty Construction: All machines, regardless of size, are built on vibration-free, heavy-steel frames and utilize high-torque, helical gearboxes capable of withstanding extreme continuous loads.

• Optimized Plastification: Screw and barrel designs are mathematically calculated and nitride-hardened for specific capacities, ensuring homogeneous melting without degrading the polymer.

• Versatile Pelletizing: Choose between high-speed strand pelletizers, die-face hot cutters, or specialized air-cooled systems depending on the plastic grade you are processing.

• True Manufacturing Capability: We don't just assemble; we engineer. Our ability to build machines from 80kg up to 500kg proves our deep technical expertise in polymer extrusion.

• Customized to Your Floor: We design the layout of the plant (linear, L-shape, or U-shape) to fit your exact factory dimensions.

• Future-Proof Scalability: Start with a smaller manual machine and upgrade to our high-capacity automated systems as your recycling business grows.

Our customized plants are highly versatile and engineered to process:

• Industrial & Factory Scrap: Clean edge trims, rejected molded parts, and lumps.

• Post-Consumer Waste: Baled LDPE films, grocery bags, and milk pouches.

• Woven Sack & Raffia: PP cement bags, fertilizer sacks, and FIBC jumbo bags.

Vardhman Industries manufactures the highly efficient 150 kg/hr Single Stage Plastic Recycling Machine, an industrial-grade "Dana" making plant designed for medium-scale recycling operations. This robust Water-Cooled Pelletizing Line is the ideal solution for processing relatively clean, pre-washed rigid plastics or heavy-gauge films (such as HDPE, LDPE, and PP).

Engineered to deliver a consistent 150 kg/hr throughput, this machine comes standard with our advanced Motorized Force Feeder and integrated Vent System, eliminating the need for manual labor while guaranteeing perfectly solid, void-free, and high-quality granules ready for immediate reuse or market sale.

• Motorized Force Feeding System: To achieve a true 150 kg/hr output, you cannot rely on manual feeding. This machine features an aggressive vertical force-feeder with a dedicated motor that automatically compresses and pushes bulky scrap directly into the extruder. This ensures 100% screw fill and non-stop production with zero manual stuffing.

• Advanced Vent System: Processing washed or mixed plastics often generates steam and volatile chemical gases. The specially designed single-stage barrel features an integrated Vent System that allows these trapped gases to escape naturally, ensuring your final "dana" is solid, heavy, and completely free of air bubbles or voids.

• High-Efficiency Water Cooling: Utilizes a high-capacity stainless steel water cooling trough to instantly drop the temperature of the hot polymer strands. This rapid water-cooling prevents the pellets from deforming or sticking together, resulting in uniform, premium-grade granules.

• Optimized Single-Stage Extrusion: Features a precision-engineered, nitride-hardened alloy steel screw and barrel. Designed specifically for a 150 kg/hr capacity, it provides the perfect balance of high-shear melting and energy efficiency for clean industrial scrap.

• Hydraulic Screen Changer: Equipped with a rapid-action hydraulic screen filter, allowing your operators to easily filter out minor impurities (like paper or dirt) without halting the 150 kg/hr production flow.

• Perfect Mid-Scale Capacity: At 150 kg/hr, this machine provides the perfect entry point for growing recycling businesses or medium-sized manufacturing plants looking to handle their own high-volume in-house waste efficiently.

• Drastic Labor Reduction: The automated Force Feeder means you only need one operator to manage the material intake, significantly lowering your daily labor costs while maintaining maximum output.

• Premium Reusable Granules: The combination of the Vent System and water-cooled strand cutting guarantees that your recycled pellets retain excellent tensile strength, allowing you to command a higher market price.

• Rugged & Reliable Setup: Built on a heavy-duty steel frame with premium AC drives and a high-torque gearbox, ensuring continuous 24/7 operation with minimal maintenance downtime.

• Rigid Plastic Scrap: Processing crushed HDPE pipes, jerry cans, crates, and molded parts.

• Clean Industrial Films: Recycling thick-gauge LDPE/LLDPE packaging films and heavy bags.

• Post-Consumer Plastics: Converting pre-washed, sorted PP and PE household waste into reusable granules.

Vardhman Industries offers the highly efficient 150 kg/hr HDPE Recycling Machine, perfectly sized for small-to-medium enterprises and plastic processing units looking to recycle their own in-house scrap. Whether you are processing rigid HDPE crates, blow-molded bottles, or HDPE pipe off-cuts, this machine delivers a consistent, high-quality melt that produces premium granules (dana) with excellent structural integrity.

Operating at a reliable 150 kg/hr capacity, this plant is designed for 24/7 industrial performance, offering a fast return on investment by turning bulky HDPE waste into valuable, reusable raw material.

• Optimized Screw & Barrel: Crafted from high-grade, wear-resistant alloy steel specifically treated to handle the abrasive nature and high-torque requirements of HDPE scrap.

• Heavy-Duty Gearbox: Equipped with a robust thrust-bearing gearbox to effortlessly handle the significant backpressure required for continuous HDPE extrusion without stalling.

• Advanced Temperature Control: Features energy-efficient heaters with precise digital controllers, ensuring the plastic stays within its ideal melting window to prevent material degradation.

• Continuous Filtration: Integrated with a fast-action hydraulic screen changer, allowing operators to clean filters without halting production, ensuring you hit your daily output targets.

• Uniform Pelletizing: Includes a high-speed cutting system that guarantees smooth, consistent, and air-bubble-free granules ready for downstream manufacturing.

• Consistent 150 kg/hr Output: Calibrated for steady, reliable production, delivering approximately 3 to 3.5 tons of high-quality recycled material per 24-hour cycle.

• Energy Optimized: Engineered with advanced AC drives and Temperature Controller For heating zones to keep your electricity cost-per-kg as low as possible.

• Superior Granule Quality: Produces uniform, non-porous HDPE granules that blend seamlessly with virgin material for injection molding or pipe extrusion.

• Rigid HDPE Scrap: Milk crates, industrial drums, and shampoo bottles.

• HDPE Pipe Waste: Agricultural, plumbing, and telecom pipe scrap.

• In-House Factory Recycling: For manufacturers wanting to recycle their own runners, edge trims, and rejected parts to lower virgin material costs.

Vardhman Industries offers the highly efficient 150 kg/hr HDPE Recycling Machine, perfectly sized for small-to-medium enterprises and plastic processing units looking to recycle their own in-house scrap. Whether you are processing rigid HDPE crates, blow-molded bottles, or HDPE pipe off-cuts, this machine delivers a consistent, high-quality melt that produces premium granules (dana) with excellent structural integrity.

Operating at a reliable 150 kg/hr capacity, this plant is designed for 24/7 industrial performance, offering a fast return on investment by turning bulky HDPE waste into valuable, reusable raw material.

• Optimized Screw & Barrel: Crafted from high-grade, wear-resistant alloy steel specifically treated to handle the abrasive nature and high-torque requirements of HDPE scrap.

• Heavy-Duty Gearbox: Equipped with a robust thrust-bearing gearbox to effortlessly handle the significant backpressure required for continuous HDPE extrusion without stalling.

• Advanced Temperature Control: Features energy-efficient heaters with precise digital controllers, ensuring the plastic stays within its ideal melting window to prevent material degradation.

• Continuous Filtration: Integrated with a fast-action hydraulic screen changer, allowing operators to clean filters without halting production, ensuring you hit your daily output targets.

• Uniform Pelletizing: Includes a high-speed cutting system that guarantees smooth, consistent, and air-bubble-free granules ready for downstream manufacturing.

• Consistent 150 kg/hr Output: Calibrated for steady, reliable production, delivering approximately 3 to 3.5 tons of high-quality recycled material per 24-hour cycle.

• Energy Optimized: Engineered with advanced AC drives and Temperature Controller For heating zones to keep your electricity cost-per-kg as low as possible.

• Superior Granule Quality: Produces uniform, non-porous HDPE granules that blend seamlessly with virgin material for injection molding or pipe extrusion.

• Rigid HDPE Scrap: Milk crates, industrial drums, and shampoo bottles.

• HDPE Pipe Waste: Agricultural, plumbing, and telecom pipe scrap.

• In-House Factory Recycling: For manufacturers wanting to recycle their own runners, edge trims, and rejected parts to lower virgin material costs.

Vardhman Industries manufactures state-of-the-art Fully Automatic BOPP Recycling Machines, engineered specifically to handle the unique challenges of Biaxially Oriented Polypropylene (BOPP) films. Recycling lightweight, fluffy BOPP edge trims, packaging rolls, and factory scrap requires specialized feeding and precise temperature control to prevent material degradation.

Our single-stage extrusion line features an advanced force-feeding mechanism and a high-precision Die Face Cutter (DFC). Designed for seamless, fully automated operation, this plant efficiently converts voluminous BOPP scrap into premium, uniform, and highly reusable PP granules without the need for constant manual monitoring.

• Specialized BOPP Feeding System: Equipped with an integrated compactor or heavy-duty force feeder designed to aggressively push light, fluffy BOPP flakes into the extruder, ensuring consistent throughput without bridging or jamming.

• Die Face Cutter (DFC) Technology: Replaces traditional water-trough strand pelletizing (which is prone to breaking with recycled PP). The DFC system cuts the molten polymer flush at the die head, instantly producing uniform, lentil-shaped granules that are free of tails or dust.

• Fully Automatic PLC Control: Integrated with a smart control panel for automated temperature regulation, synchronized feeding, and cutter speed adjustments, drastically reducing the need for manual operator intervention.

• Optimized Single-Stage Screw Design: The screw and barrel are engineered with a specific L/D ratio to provide gentle, low-shear melting. This ensures the BOPP retains its tensile strength and melt flow index (MFI) for downstream reuse.

• Hydraulic Screen Changer: Features an automated, non-stop screen filtration system to quickly remove any minor impurities or unmelted particles without halting production.

• Eliminate Strand Breakage: The DFC technology ensures continuous, uninterrupted pellet production, saving your operators from constantly re-threading broken plastic strands.

• High Automation, Low Labor: The "Fully Auto" design means a single operator can manage the entire line, lowering your factory's labor costs.

• Maximize Scrap Value: Recovers expensive BOPP packaging rejects and edge trims, turning them into high-value raw material that can be instantly blended back into your production cycle.

• Space-Saving Footprint: The combination of single-stage extrusion and die-face cutting eliminates the need for long water cooling tanks, saving valuable factory floor space.

This plant is the perfect in-house recycling solution for manufacturers of:

• Flexible Packaging: Snack wrappers, biscuit packaging, and transparent garment bags.

• Adhesive Tapes: BOPP packaging tapes and industrial adhesive rolls.

• Labels & Lamination: Thermal lamination films and printed BOPP labels.

Vardhman Industries offers a specialized Single Stage PP Jumbo Bag Recycling Machine, precision-engineered to process bulky and high-strength FIBC (Jumbo Bag) scrap. Unlike standard recycling lines, this machine is equipped with a heavy-duty feeding system specifically designed to handle the high-denier PP woven fabric and thick lifting loops found in bulk bags.

By integrating a powerful force-feeder with a high-torque single-stage extruder, this plant allows you to transform voluminous jumbo bag waste into premium, uniform PP granules. It is the ideal solution for bag manufacturers and recycling units looking to recover value from factory rejects, cut-offs, and post-industrial FIBC scrap.

• Aggressive Force-Feeding System: Features a specialized force feeder that "forces" the bulky jumbo bag flakes into the extruder screw, preventing bridging and ensuring a constant, high-volume flow.

• High-Torque Single-Stage Extrusion: Built with a reinforced, nitride-hardened screw and barrel designed to provide the high shear and compression needed to melt tough, high-tenacity PP fabric into a smooth, homogeneous melt.

• Heavy-Duty Filtration (Screen Changer): Equipped with a large-diameter hydraulic screen changer to filter out contaminants, dust, or labels typically found in post-industrial jumbo bags, ensuring high-purity granules.

• Optimized Degassing Zone: Includes a venting system to extract trapped air and moisture from the woven fabric, eliminating "bubbles" and ensuring the final granules are dense and solid.

• Precision Pelletizing System: Available with either a robust strand-cutting system or a high-speed die-face cutter to produce uniform, easy-to-reuse PP pellets.

• Processes "Difficult" Bulk Scrap: Engineered specifically for the thickness and strength of FIBC fabric, which often causes standard machines to stall or overheat.

• Maximum Volume Reduction: Turns a mountain of lightweight, bulky bag scrap into compact, high-density granules, making storage and reuse significantly easier.

• Exceptional ROI: Allows you to reclaim and reuse your own high-quality PP scrap, drastically reducing your dependence on expensive virgin granules.

• Durable & Low Maintenance: Built with premium-grade steel and heavy-duty gearboxes to withstand the 24/7 mechanical stress of processing high-denier woven materials.

This machine is the dedicated solution for:

• FIBC/Jumbo Bag Manufacturers: Recycling in-house production waste, rejected bags, and fabric off-cuts.

• Woven Sack Units: Processing heavy-duty PP sacks and bulk packaging waste.

• Plastic Scrap Yards: Pre-crushed jumbo bag scrap collection and pelletizing.

Vardhman Industries manufactures state-of-the-art Fully Automatic BOPP Recycling Machines, engineered specifically to handle the unique challenges of Biaxially Oriented Polypropylene (BOPP) films. Recycling lightweight, fluffy BOPP edge trims, packaging rolls, and factory scrap requires specialized feeding and precise temperature control to prevent material degradation.

Our single-stage extrusion line features an advanced force-feeding mechanism and a high-precision Die Face Cutter (DFC). Designed for seamless, fully automated operation, this plant efficiently converts voluminous BOPP scrap into premium, uniform, and highly reusable PP granules without the need for constant manual monitoring.

• Specialized BOPP Feeding System: Equipped with an integrated compactor or heavy-duty force feeder designed to aggressively push light, fluffy BOPP flakes into the extruder, ensuring consistent throughput without bridging or jamming.

• Die Face Cutter (DFC) Technology: Replaces traditional water-trough strand pelletizing (which is prone to breaking with recycled PP). The DFC system cuts the molten polymer flush at the die head, instantly producing uniform, lentil-shaped granules that are free of tails or dust.

• Fully Automatic PLC Control: Integrated with a smart control panel for automated temperature regulation, synchronized feeding, and cutter speed adjustments, drastically reducing the need for manual operator intervention.

• Optimized Single-Stage Screw Design: The screw and barrel are engineered with a specific L/D ratio to provide gentle, low-shear melting. This ensures the BOPP retains its tensile strength and melt flow index (MFI) for downstream reuse.

• Hydraulic Screen Changer: Features an automated, non-stop screen filtration system to quickly remove any minor impurities or unmelted particles without halting production.

• Eliminate Strand Breakage: The DFC technology ensures continuous, uninterrupted pellet production, saving your operators from constantly re-threading broken plastic strands.

• High Automation, Low Labor: The "Fully Auto" design means a single operator can manage the entire line, lowering your factory's labor costs.

• Maximize Scrap Value: Recovers expensive BOPP packaging rejects and edge trims, turning them into high-value raw material that can be instantly blended back into your production cycle.

• Space-Saving Footprint: The combination of single-stage extrusion and die-face cutting eliminates the need for long water cooling tanks, saving valuable factory floor space.

This plant is the perfect in-house recycling solution for manufacturers of:

• Flexible Packaging: Snack wrappers, biscuit packaging, and transparent garment bags.

• Adhesive Tapes: BOPP packaging tapes and industrial adhesive rolls.

• Labels & Lamination: Thermal lamination films and printed BOPP labels.

Vardhman Industries manufactures high-efficiency Single Stage Vented Type Recycling Machines, designed to bridge the gap between standard extruders and heavy-duty double-stage plants. When processing lightly washed plastic scrap or lightly printed packaging, trapped moisture and ink gases can cause porous, hollow, and weak granules. Our vented extrusion line solves this problem directly in a single stage.

Equipped with a specialized degassing zone on the barrel, this machine actively extracts volatile gases and moisture during the melting phase. The result is solid, dense, and premium-quality "dana" produced with the lower power consumption and smaller footprint of a single-stage machine.

• Precision Degassing Barrel: Features a specially engineered open vent (available with natural atmospheric venting) to aggressively pull out moisture and gases before the polymer reaches the die head.

• Specialized Screw Geometry: The screw is designed with dedicated compression and decompression zones. As the plastic passes the vent, the pressure drops, allowing trapped gases to escape easily without the polymer pushing out of the vent.

• Robust Single-Stage Extrusion: Built with a heavy-duty gearbox, high-grade alloy steel barrel, and precise AC drives to maintain consistent throughput and melt pressure.

• Hydraulic Screen Changer: Integrated with a rapid hydraulic screen filtration system to efficiently remove dirt, paper, and un-melted impurities without stopping production.

• Versatile Pelletizing Options: Can be seamlessly paired with a strand-cutting system or a water-ring die-face cutter, depending on your material requirements.

• Premium Quality from Moist Scrap: Completely eliminates the dreaded "gas bubbles" in your granules, ensuring they meet the high structural standards required for downstream molding and extrusion.

• Cost & Space Efficient: Delivers the degassing benefits of a two-stage plant but with the reduced floor space, lower electricity consumption, and lower capital investment of a single-stage machine.

• High ROI on Lightly Contaminated Waste: Allows you to purchase cheaper, slightly moist, or lightly printed post-industrial scrap and convert it into high-value raw material.

• Easy Operation & Maintenance: A simplified single-extruder setup means fewer moving parts, easier cleaning during material changeovers, and reduced operator training time.

This vented extrusion line is the ideal solution for recycling:

• Lightly Washed Films: Agricultural films, shrink wraps, and stretch films with residual surface moisture.

• Printed Packaging: Edge trims and rejects from flexible packaging and BOPP/LDPE printing lines.

• Hygroscopic Polymers: Materials that naturally absorb moisture from the air and require degassing during extrusion.

Vardhman Industries manufactures high-efficiency Single Stage Vented Type Recycling Machines, designed to bridge the gap between standard extruders and heavy-duty double-stage plants. When processing lightly washed plastic scrap or lightly printed packaging, trapped moisture and ink gases can cause porous, hollow, and weak granules. Our vented extrusion line solves this problem directly in a single stage.

Equipped with a specialized degassing zone on the barrel, this machine actively extracts volatile gases and moisture during the melting phase. The result is solid, dense, and premium-quality "dana" produced with the lower power consumption and smaller footprint of a single-stage machine.

• Precision Degassing Barrel: Features a specially engineered open vent (available with natural atmospheric venting) to aggressively pull out moisture and gases before the polymer reaches the die head.

• Specialized Screw Geometry: The screw is designed with dedicated compression and decompression zones. As the plastic passes the vent, the pressure drops, allowing trapped gases to escape easily without the polymer pushing out of the vent.

• Robust Single-Stage Extrusion: Built with a heavy-duty gearbox, high-grade alloy steel barrel, and precise AC drives to maintain consistent throughput and melt pressure.

• Hydraulic Screen Changer: Integrated with a rapid hydraulic screen filtration system to efficiently remove dirt, paper, and un-melted impurities without stopping production.

• Versatile Pelletizing Options: Can be seamlessly paired with a strand-cutting system or a water-ring die-face cutter, depending on your material requirements.

• Premium Quality from Moist Scrap: Completely eliminates the dreaded "gas bubbles" in your granules, ensuring they meet the high structural standards required for downstream molding and extrusion.

• Cost & Space Efficient: Delivers the degassing benefits of a two-stage plant but with the reduced floor space, lower electricity consumption, and lower capital investment of a single-stage machine.

• High ROI on Lightly Contaminated Waste: Allows you to purchase cheaper, slightly moist, or lightly printed post-industrial scrap and convert it into high-value raw material.

• Easy Operation & Maintenance: A simplified single-extruder setup means fewer moving parts, easier cleaning during material changeovers, and reduced operator training time.

This vented extrusion line is the ideal solution for recycling:

• Lightly Washed Films: Agricultural films, shrink wraps, and stretch films with residual surface moisture.

• Printed Packaging: Edge trims and rejects from flexible packaging and BOPP/LDPE printing lines.

• Hygroscopic Polymers: Materials that naturally absorb moisture from the air and require degassing during extrusion.

Conquer the toughest plastic scrap with the heavy-duty Article Waste Recycling Machine by Vardhman Industries. Specifically engineered for recycling units dealing with thick, rigid, and high-density plastic waste, this robust extrusion line effortlessly converts heavy lumps, broken crates, drums, and injection molding rejects (HDPE, PP, LDPE, ABS) into premium, high-density granules.

Standard extruders often stall or suffer accelerated wear when processing thick, solid plastics. Our machine is built with a reinforced structural frame, an ultra-high-torque gearbox, and heavy-duty nitride-hardened components, allowing you to power through dense plastic waste and transform it into highly profitable, reusable "dana" with maximum efficiency.

• Ultra-Hardened Screw & Barrel: Precision-machined from EN-41B nitride alloy steel, specifically designed to withstand the extreme abrasion and high shear forces generated when melting thick, solid plastic lumps and rigid scrap.

• High-Torque Power Transmission: Equipped with a massive, heavy-duty helical gearbox featuring an integrated thrust bearing, guaranteeing smooth, vibration-free extrusion without stalling, even under maximum continuous load.

• Advanced Heating Control: Integrated with multi-zone PID digital temperature controllers to maintain exact melting points, ensuring that dense, solid plastics melt uniformly without burning or degrading.

• Heavy-Duty Melt Filtration: Features a robust hydraulic screen changer that easily filters out the heavy contaminants (like metal fragments or dirt) often found in post-consumer solid waste, ensuring a 100% clean final product.

• Customizable Pelletizing Systems: Available with either a heavy-duty Strand Cutter (the industry standard for rigid, solid plastics) or an advanced Die-Face Cutter (for specific compound blends), allowing you to tailor the final extrusion stage perfectly to your factory requirements.

• Unmatched Durability: Stop dealing with broken screws and stalled motors. This machine is over-engineered to handle the brutal realities of processing solid, heavy-gauge plastic waste 24/7.

• High-Capacity Output: Driven by energy-efficient AC motors, this system delivers massive daily throughput (kg/hr) while keeping your electricity consumption strictly optimized.

• Premium Dana Quality: Produces smooth, heavy, and structurally consistent granules that blend perfectly with virgin materials for high-end molding applications.

• Low Maintenance, High Uptime: Built with easily accessible maintenance points and premium wear-resistant parts to keep your routine servicing costs minimal and your production line moving.

The premium granules produced from your solid plastic waste are ideal for demanding downstream processes:

• Injection Molding: Manufacturing high-strength automotive parts, household furniture, buckets, and industrial crates.

• Blow Molding: Producing thick-walled chemical drums, jerrycans, and large liquid containers.

• Pipe Extrusion: Manufacturing heavy-duty agricultural PVC and HDPE plumbing or sewage pipes.

• Industrial Products: Reusing ABS and PP granules for electrical casings and appliance components.

Vardhman Industries manufactures highly advanced Waterless Granulators, engineered specifically for the instant, high-quality recycling of clean industrial plastic waste. Unlike traditional water-ring systems, this state-of-the-art machine utilizes a die-face hot cutting mechanism combined with high-velocity pneumatic air cooling. This ensures the production of 100% bone-dry, premium granules without using a single drop of water.

This line is strictly designed for in-house factory recycling, making it the ultimate solution for processing clean film waste, extrusion edge trims, and specialized materials like Bio roll d-w-u cuts, ensuring your reclaimed material retains its maximum virgin-like properties.

• 100% Waterless Process: Utilizes powerful industrial blowers and cooling cyclones to rapidly drop the temperature of the hot pellets, entirely eliminating the need for water cooling Tanks.

• Precision Die-Face Cutting: The high-speed rotary blade cuts the molten polymer flush against the die head, producing uniform, lentil-shaped pellets that are instantly swept away by the air stream.

• Optimized for Clean Waste: Specifically calibrated to handle clean industrial rejects, edge trims, and bio-degradable film rolls without degrading the polymer structure.

• Compact & Vertical Footprint: By removing long water troughs from the extrusion line, this system saves massive amounts of factory floor space.

• Automated Conveying: The air-cooling system doubles as a pneumatic conveyor, automatically transporting the dry, finished granules directly into your storage silos or bagging stations.

• Zero Moisture Defects: Bone-dry granules mean zero silver streaks or moisture-related blowouts in your downstream film blowing or molding processes.

• Lower Operational Costs: Eliminates the ongoing costs, mess, and maintenance associated with industrial water treatment, chillers, and water filtration.

• Seamless Inline Integration: Perfectly suited to sit directly next to your primary production lines to instantly recover and pelletize clean trim waste.

• Premium Pellet Aesthetics: Produces a highly uniform, smooth, and professional-looking "dana" that blends flawlessly with your virgin raw materials.

This specialized air-cooled system is strictly designed for clean, unwashed industrial waste, including:

• Film & Packaging Waste: Clean LDPE, LLDPE, and HDPE film roll rejects.

• Inline Trims: Edge trim waste generated directly from blown film or cast film lines.

• Specialized Roll Cuts: Bio roll d-w-u cuts and clean biodegradable packaging waste.

• Agriculture Waste: Aggriculture HDPE Pipe Waste.

Vardhman Industries manufactures high-performance Double Stage Plastic Recycling Plants, widely known in the industry as Mother-Baby Extruder Machines. This advanced dual-extrusion system is the ultimate solution for processing heavily printed, washed, or moisture-laden plastic scrap (such as LDPE, LLDPE, HDPE, and PP films).

While standard single-stage machines struggle with the moisture and ink gases found in post-consumer waste, our two-stage system provides aggressive degassing and double filtration. The "Mother" extruder melts and extracts gases, while the "Baby" extruder refines, filters, and stabilizes the polymer, guaranteeing premium, void-free, and highly reusable plastic granules.

• Dual-Extrusion Technology: Utilizes two synchronized extruders. The primary (Mother) handles bulk melting and gas venting, while the secondary (Baby) ensures fine filtration and stable pressure for uniform pelletizing.

• Superior Vacuum Degassing: Equipped with a highly efficient venting system on the Mother barrel to aggressively extract trapped moisture, ink fumes, and volatile gases before the polymer reaches the die head.

• Double Filtration System: Features hydraulic screen changers on both extruders, allowing you to filter out heavy contaminants first, and fine impurities second, ensuring 100% clean melt.

• Specialized Screw Geometry: Both screws are precision-engineered from nitride-hardened alloy steel, designed specifically to handle the shear and compression requirements of wet or printed films.

• Moisture-Tolerant Processing: Capable of handling washed scrap with up to 5-8% residual moisture without compromising the final granule quality.

• Zero-Defect Granules: completely eliminates the problem of hollow, porous, or foaming "dana" caused by moisture and ink, allowing you to sell your recycled granules at a premium price.

• Processes "Difficult" Scrap: Unlocks the ability to buy cheaper, heavily contaminated post-consumer waste (like agricultural mulch films or cement bags) and turn it into high-value raw material.

• Non-Stop Operation: The dual hydraulic screen changers allow for continuous production even when processing highly contaminated batches.

• Energy Optimized: Despite being a two-machine setup, the AC drives and heating zones are synchronized to optimize power consumption per kilogram of output.

This plant is specifically designed for recycling units processing:

• Washed Post-Consumer Waste: Municipal plastic waste, milk pouches, and grocery bags.

• Printed Packaging: Heavily inked BOPP, LDPE wrappers, and laminated packaging rejects.

• Agricultural Films: Greenhouse films, mulch films, and irrigation pipes.

• Woven Sacks & Raffia: Washed cement bags, fertilizer sacks, and jumbo bags (FIBC).

Turn bulky, discarded plastic products into premium, injection-molding-grade granules with the heavy-duty Recycling Plant For Article Waste by Vardhman Industries. Specifically engineered to process crushed rigid plastics—such as broken household furniture, buckets, industrial crates, bins, and automotive components—this robust extrusion line is the ultimate solution for recycling thick, high-density PP, HDPE, ABS, and HIPS scrap.

Processing article waste requires immense torque and specialized screw geometry to melt dense flakes uniformly. Our advanced recycling plant is built with an ultra-hardened extrusion system and heavy-duty filtration, allowing you to seamlessly convert rigid plastic scrap into high-value, reusable "dana" that perfectly matches the quality of virgin polymers.

• High-Shear Screw & Barrel: Precision-machined from EN-41B nitride-hardened alloy steel, specifically designed to withstand the abrasive nature of crushed rigid plastics and provide optimal mixing for uniform color and melt consistency.

• Heavy-Duty Power Transmission: Powered by a massive helical gearbox with an integrated thrust bearing, delivering the extreme torque required to process thick, dense plastic flakes without stalling or vibrating.

• Advanced Melt Filtration: Equipped with a rapid hydraulic screen changer that easily filters out common article waste impurities (such as dirt, paint chips, and minor metal fragments), ensuring a 100% clean final product.

• Smart Temperature Control: Features multi-zone PID digital temperature controllers and insulated heating bands to prevent polymer degradation and ensure smooth plasticization of thick-walled scrap.

• Customizable Pelletizing Systems: Available with either a heavy-duty Strand Cutter (the most popular and effective choice for rigid article plastics) or an advanced Die-Face Cutter (for specific compound blends), allowing you to tailor the final extrusion stage perfectly to your factory requirements.

• High-Yield Profitability: Transforms low-cost, bulky molded scrap into premium, heavy-density granules that are in massive demand across the injection molding industry.

• Unmatched Machine Durability: Over-engineered to handle the brutal wear-and-tear of rigid plastics, drastically reducing your replacement costs for screws and barrels.

• Energy-Optimized Processing: Driven by synchronized AC motors (VFD), delivering maximum kg/hr output while keeping your power consumption strictly controlled.

• Consistent Batch Quality: Ensures excellent melt homogeneity, allowing you to produce smooth, air-free pellets that won't cause defects in downstream molding machines.

The high-density "dana" produced from your article waste is perfect for heavy-duty downstream manufacturing:

• Household Plastics: Re-molding into new chairs, tables, buckets, tubs, and baskets.

• Material Handling: Manufacturing industrial pallets, vegetable crates, and heavy-duty storage bins.

• Automotive Components: Producing durable parts like battery casings, bumpers, and interior panels.

• Industrial Packaging: Blow molding heavy-duty chemical drums and thick-walled jerrycans.

Transform your tough woven sack and tape waste into high-quality reusable plastic with the PP Raffia Granules Making Machine by Vardhman Industries. Specifically engineered to tackle the unique challenges of processing lightweight, high-tensile raffia scrap (such as cement bags, fertilizer sacks, and FIBC jumbo bags), this advanced recycling line ensures consistent feeding and premium pellet output.

Standard extruders often struggle with the low bulk density and stringy nature of raffia waste. Our specialized machinery is equipped with integrated force-feeding technology and aggressive degassing, allowing you to convert bulky, difficult-to-handle scrap into dense, uniform, and highly profitable "dana."

• Advanced Force-Feeding System: Integrated with a heavy-duty force feeder or compactor designed specifically to grip and densify lightweight raffia and tape scrap, ensuring a continuous, bridge-free feed into the extruder.

• High-Shear Extrusion Screw: Precision-machined from nitride-hardened alloy steel with a specialized geometry to effortlessly melt high-tensile PP/HDPE woven fabrics without degrading the polymer's molecular structure.

• Superior Vacuum Degassing: Features an efficient venting zone to aggressively extract trapped moisture, ink fumes, and volatile gases from printed or washed woven sacks, guaranteeing void-free granules.

• Continuous Melt Filtration: Equipped with a rapid hydraulic screen changer to filter out common raffia impurities (like dust and sewing threads) without halting the extrusion process.

• Customizable Pelletizing Systems: Available with either a high-speed Strand Cutter (standard configuration) or an advanced Die-Face Cutter (highly recommended for moisture-sensitive processing or minimizing strand breakage), allowing you to tailor the final extrusion stage perfectly to your factory requirements.

• Solve the "Stringy Waste" Problem: Stop dealing with tangled feed throats and low throughput. Our force-feeding technology ensures maximum kg/hr output even with the toughest woven sack scrap.

• Premium, High-Density Dana: The aggressive degassing and filtration systems eliminate porosity, allowing you to produce premium granules that command top market prices or blend perfectly into your own tape lines.

• Heavy-Duty Reliability: Built with robust gearboxes and heavy-plate steel to withstand the immense torque required to process high-strength raffia materials 24/7.

   

• Energy-Efficient Operation: Synchronized AC drives and optimized heating zones significantly reduce the electricity consumption required per kilogram of output, maximizing your profit margins.

The premium "dana" produced from your raffia waste is perfectly suited for downstream manufacturing:

• Woven Sacks & Tarpaulins: Re-extruding the PP/HDPE granules back into new tapes for cement, fertilizer, and grain bags

• Injection Molding: Blending with virgin resins to produce crates, buckets, and household plastic goods.

• Thick Film Extrusion: Producing heavy-duty industrial packaging and protective sheets.

Turn your plastic scrap into a highly profitable resource with the high-performance Waste Plastic Recycling Machine by Vardhman Industries. Designed for supreme versatility and continuous industrial operation, this robust extrusion line allows plastic processors and recycling businesses to efficiently convert a wide range of plastic waste—from industrial packaging films and woven sacks to rigid molding scrap—into premium, reusable granules.

Unmanaged plastic waste drives up your material costs and eats into your profit margins. Our heavy-duty recycling machines are engineered to recover this value, providing you with high-density, uniform "dana" that perfectly replaces or blends with expensive virgin polymers.

• Optimized Extrusion Screw: Precision-machined from EN-41B nitride alloy steel to deliver optimal shear, uniform melting, and exceptional wear resistance against abrasive contaminants.

• Heavy-Duty Power Transmission: Equipped with a premium helical gearbox featuring an in-built thrust bearing to maintain smooth, vibration-free extrusion under 24/7 heavy load conditions.

• Efficient Vacuum Degassing: Integrated with specialized venting zones to actively extract trapped moisture, ink fumes, and volatile gases, ensuring your final granules are solid and void-free.

• Continuous Melt Filtration: Features a rapid hydraulic screen changer for the quick, uninterrupted removal of impurities like dust, paper, or minor dirt particles without halting production.

• Customizable Pelletizing Systems: Available with either a high-speed Strand Cutter (ideal for rigid plastics and general recycling) or an advanced Die-Face Cutter (perfect for moisture-sensitive polymers and film recycling), allowing you to tailor the final extrusion stage perfectly to your factory requirements.

• Maximum ROI & Cost Savings: Drastically reduce your reliance on expensive virgin polymers by efficiently recovering your in-house factory waste or processing post-consumer scrap.

• Premium Granule Quality: Produces smooth, high-density, and structurally consistent "dana" that blends seamlessly with virgin raw materials without compromising your end-product strength.

• Energy-Optimized Operation: Engineered with synchronized AC variable frequency drives (VFD) and insulated heating bands to deliver massive daily output (kg/hr) with strictly minimized electricity costs.

• Versatile Material Processing: A highly adaptable system that allows you to easily switch between processing flexible films, stringy raffia, and crushed rigid lumps.

The premium granules produced by this machine are ideal for demanding downstream manufacturing processes:

• Injection & Blow Molding: Reusing HDPE/PP granules to manufacture buckets, crates, furniture, and chemical drums.

• Flexible Packaging: Re-extruding LDPE/LLDPE pellets into garbage bags, agricultural films, and heavy-duty liners.

• Woven Sacks & Raffia: Processing washed PP cement, fertilizer, and jumbo bags back into usable tape extrusion material.

• Pipe Manufacturing: Producing heavy-duty agricultural and plumbing pipes from recycled plastics.

Transform tough, printed, or washed woven sack waste into premium, reusable plastic with the Double Stage PP Rafia Dana Making Machine by Vardhman Industries. Processing lightweight, stringy raffia scrap (like cement bags, fertilizer sacks, and FIBC jumbo bags) is notoriously difficult. Standard extruders struggle to feed the material and often produce hollow granules full of trapped ink gases or moisture.

Our specialized semi-automatic extrusion line solves this completely. By combining an aggressive force-feeding system with a dual-extruder (Mother-Baby) configuration, this machine effortlessly densifies bulky raffia scrap, extracts all volatile gases, and delivers uniform, high-density "dana" that commands top market prices.

• Heavy-Duty Force Feeder: Equipped with an integrated mechanical force-feeding hopper that aggressively grips and densifies lightweight, stringy tape scrap, ensuring a continuous, choke-free feed into the primary extruder.

• Double Stage (Mother-Baby) Extrusion: Utilizes two synchronized barrels. The primary "Mother" extruder handles high-shear melting and aggressive vacuum degassing, while the secondary "Baby" extruder refines the melt and stabilizes pressure.

• Semi-Automatic Operation: Features a user-friendly, semi-automatic control panel with digital PID temperature controllers, striking the perfect balance between cost-efficiency and reliable industrial output.

• Dual Melt Filtration: Equipped with manual or hydraulic screen changers on both the Mother and Baby extruders, allowing operators to filter out heavy contaminants first, and fine impurities second.

• Reliable Strand Pelletizing: Features a robust, high-speed Strand Cutter system. The extruded polymer strands are smoothly cooled in a water trough and precision-cut into uniform, cylindrical pellets that are ideal for downstream processing.

• Process "Difficult" Raffia Scrap: The force feeder eliminates the need for manual stuffing and prevents the feed throat from tangling, maximizing your kg/hr throughput.

• Premium, Bubble-Free Dana: The aggressive degassing of the double-stage system completely removes ink fumes and moisture from printed or washed bags, ensuring your final granules are solid and void-free.

• Cost-Effective Production: The semi-automatic design keeps your initial capital investment and maintenance costs low while still delivering heavy-duty, commercial-grade performance.

• Heavy-Duty Reliability: Built with thrust-bearing helical gearboxes and nitride-hardened screws (EN-41B) to withstand the immense torque required to process high-tensile woven fabrics.

The premium "dana" produced from your raffia waste is perfectly suited for downstream manufacturing:

• Woven Sacks & Tarpaulins: Re-extruding the PP/HDPE granules back into new tapes for bulk packaging.

• Ropes & Twines: Manufacturing industrial monofilament ropes and agricultural binding twines.

• Injection Molding: Blending with virgin resins to produce durable crates, buckets, and household goods.

• Thick Industrial Films: Producing heavy-duty protective sheets and packaging liners.